drop out fuse

E-Glass fiberglass core for mechanical strength
One-piece crimped-on end fittings & robust center-bracket

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Drop-out Fuse Cutouts & Load Switching Fuse Cutouts for Reliable High-Voltage Protection

Drop-out fuse cutouts (MV drop-out fuses) and load switching fuse cutouts are essential outdoor high-voltage protection devices. They are commonly installed at the incoming feeders of distribution transformers or along power distribution lines.

Purpose & Functionality

These fuse cutouts serve a critical role in safeguarding transformers and power lines from short circuits, overloads, and switching surges.

A drop-out fuse unit consists of:

  • Insulator supports – providing structural stability.

  • Fuse tube – containing internal arc-extinguishing components.

  • Static contacts – fixed on either side of the insulator support.

  • Moving contact – positioned at both ends of the fuse tube.

The fuse tube’s inner structure features an arc-extinguishing lining, while its exterior is typically composed of a durable phenolic compound paper tube or an epoxy glass material.

Operation & Safety Mechanism

In load switching fuse cutouts, auxiliary stretch contacts and an arc-extinguishing enclosure facilitate controlled current switching. Under normal conditions, the fuse link maintains a closed circuit. However, during a fault event:

  1. The fuse link melts due to excessive current, generating an electrical arc.

  2. The arc-extinguishing tube activates, creating high internal pressure.

  3. This pressure forces the fuse tube to disengage from its contacts, breaking the circuit.

  4. As the fuse element melts, the contact tension is released, leaving the cutout in an open state.

  5. To fully disconnect the circuit, an operator must manually pull the moving contact away using an insulated operating rod.